CNC machining time refers to the amount of time it takes to complete a particular CNC machining process, such as milling, drilling, or turning. It helps manufacturers optimize their production processes and ensure that they are delivering high-quality products to their customers in a timely and efficient manner.
Why it is important to calculate CNC machining time
Cost Estimation: The machining time is one of the key factors in estimating the cost of a machining operation. By knowing the machining time, manufacturers can accurately estimate the cost of production and set prices accordingly.
Production Planning: Machining time is an essential element in production planning. Manufacturers need to know how long it will take to machine a part so they can plan their production schedules accordingly.
Resource Allocation: By calculating machining time, manufacturers can determine the amount of time and resources required to complete a particular job. This information can be used to allocate resources effectively and ensure that jobs are completed on time.
Quality Control: Machining time is also important for quality control. Manufacturers can use the machining time to monitor the performance of their machines and identify any issues that may affect the quality of the finished product.
After knowing the importance, let’s see how to calculate CNC machining time:
How to calculate CNC machining time
CNC machining time calculation can be done by using the following formula:
Machining Time (in minutes) = (Total Length of Cut / Feed Rate) + Tool Change Time + Setup Time + Program Time
Total Length of Cut: This is the total length of the material that needs to be machined.
Feed Rate: This is the rate at which the cutting tool moves through the material.
Tool Change Time: This is the time required to change the cutting tool.
Setup Time: This is the time required to set up the machine for the specific job.
Program Time: This is the time required to program the machine for the specific job.
By plugging the appropriate values into the formula, CNC machining time calculation can be finished for a specific job. But calculating may require many conditions, however, CNC machining time estimation can be done using a variety of methods, including manual calculation and software-based simulation. Here are some steps to estimate the machining time using manual calculation:
Determine the cutting parameters: To calculate machining time, you will need to know the cutting parameters for the operation, such as the cutting speed, feed rate, and depth of cut.
Calculate the cutting speed: Cutting speed is the speed at which the material is cut. It can be calculated using the formula: cutting speed = (pi x diameter of cutting tool x RPM) / 12. For example, if the cutting tool diameter is 0.5 inches and the RPM is 500, the cutting speed will be (pi x 0.5 x 500) / 12 = 65.97 inches per minute.
Calculate the feed rate: The feed rate is the rate at which the cutting tool moves along the material. It can be calculated using the formula: feed rate = RPM x number of teeth x chip load. For example, if the RPM is 500, the number of teeth is 2, and the chip load is 0.005 inches, the feed rate will be 500 x 2 x 0.005 = 5 inches per minute.
Calculate the material removal rate: The material removal rate is the volume of material removed per minute. It can be calculated using the formula: material removal rate = feed rate x depth of cut x width of cut. For example, if the feed rate is 5 inches per minute, the depth of cut is 0.1 inches, and the width of the cut is 1 inch, the material removal rate will be 5 x 0.1 x 1 = 0.5 cubic inches per minute.
Estimate the machining time: Once you have calculated the material removal rate, you can estimate the machining time by dividing the volume of material to be removed by the material removal rate. For example, if the volume of material to be removed is 10 cubic inches and the material removal rate is 0.5 cubic inches per minute, the machining time will be 10 / 0.5 = 20 minutes.
Note that this is just a basic method of estimating machining time, and actual machining time may vary depending on factors such as machine condition, tool wear, and material properties. Software-based simulation can provide a more accurate estimation of machining time, and there is various CNC machining software available in the market that can help with this.